Project Experience

More than 1,000 installations across the Midwest — production floors, parking decks, cleanrooms, and mechanical rooms that take punishment every shift. Here is where our systems earn their keep, segment by segment.

Where Maverick Floors Perform

Every environment fails floors differently. We match system chemistry, build thickness, and installation sequencing to the way your facility actually operates — then back the work with documentation your QA team can file.

Food & Beverage Processing

Thermal shock at the kettles, caustic washdown every night, and an auditor on the calendar. Our cementitious urethane systems are built for USDA, FDA, and HACCP-governed plants.

  • Thermal-shock-resistant urethane slabs at cook and CIP areas
  • Integral cove base and slope-to-drain detailing
  • Installed over holiday shutdowns and line-by-line phasing
Cementitious Urethane Systems

Pharmaceutical & Cleanroom

Seamless, low-particulate, and chemically resistant — floors that hold up under validation scrutiny. We install monolithic epoxy systems with documentation built for your quality file.

  • Seamless epoxy with coved transitions for cleanable corners
  • Chemical resistance matched to your sanitization protocol
  • Batch records and submittals aligned to validation requirements
Epoxy Systems

Manufacturing & Heavy Industrial

Forklifts, steel wheels, dropped tooling, hydraulic drips. We build impact- and abrasion-resistant epoxy floors with joint protection rated for hard-wheeled traffic.

  • High-build epoxy wear surfaces with broadcast aggregate
  • MavJoint JF semi-rigid joint fill at every saw cut
  • Safety striping, aisle markings, and equipment pad isolation
Epoxy Systems

Parking Structures

Chlorides, freeze-thaw, and moving slabs destroy unprotected decks. MavCoat Flex and MavCoat Polyurea membrane systems waterproof the structure while standing up to turning traffic.

  • Crack-bridging elastomeric membrane over occupied levels
  • Heavy-duty wear courses at ramps, turns, and ticket lanes
  • Phased installation that keeps the structure earning revenue
Parking Deck & Traffic Coatings

Healthcare

Patient corridors, sterile processing, kitchens, and ERs cannot close for a week of floor work. Fast-cure polyaspartic systems go down overnight and carry traffic by morning rounds.

  • MavCoat FC overnight return-to-service installations
  • Seamless, cleanable surfaces that support infection control
  • Low-odor sequencing planned around occupied wings
Fast-Cure Systems

Municipal & Institutional

Water treatment galleries, fleet garages, schools, and public works facilities — public assets that have to last a budget cycle, not a season. We repair, protect, and document.

  • MavPatch structural spall and joint-edge restoration
  • Chemical-resistant coatings at treatment and fleet bays
  • Public-bid-ready specifications and closeout documentation
Concrete Repair Systems

Built Around the Way You Operate

We plan installations around production schedules, occupied buildings, and audit calendars — nights, weekends, holiday shutdowns, and phased pours. The floor goes in; the operation never notices.

Thousands Of Installations Behind Our Team
100+ Standard Details & System Shop Drawings
48-HR Documented Response Time
USDA FDA / HACCP-Compliant Systems

From Assessment to Closeout

The same disciplined sequence on every project, whether it is a 2,000-square-foot mechanical room or a multi-level deck restoration.

Step 01

Assess & Specify

We evaluate the substrate, moisture condition, chemical exposure, and traffic profile on site — then specify a system build with realistic performance values, not catalog optimism. Specifiers get CSI 3-part specs and CAD details from our Architect Center.

Step 02

Install Around Production

Our own crews, our own products. Mechanical preparation, repair, and coating installation are sequenced to your shutdown windows — phased by line, by bay, or by level so operations keep moving.

Step 03

Document & Support

Closeout includes batch records, applied-system documentation, and maintenance guidance. When a question comes up after turnover, you get an answer inside 48 hours — documented.

Have a floor that is failing on the job?

Tell us what the environment throws at it. We will walk the floor, scope the fix, and respond with a plan inside 48 hours.